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Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

Oh, I just have to share this Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe that quickly became a favorite in my kitchen. What I love about it is how it combines the cozy sweetness of pumpkin with a fiery kick from the spicy Italian sausage and crushed red pepper flakes—such a fun twist for stuffed shells! It’s perfect for those chilly evenings when you want something comforting but a little adventurous in flavor.

You’ll find that this dish works beautifully for a weekend dinner or even a casual get-together because it’s impressive yet so easy to make ahead. Plus, the mix of creamy cheeses with pumpkin and pesto keeps every bite exciting. Trust me, once you try this Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe, it’ll become a go-to comfort meal that your family and friends will ask for again and again.

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Why You’ll Love This Recipe

  • Bold Flavor Combo: The sweet pumpkin and spicy sausage blend perfectly with cheesy, herby pesto for a rich, flavorful meal.
  • Make-Ahead Friendly: You can prep everything up to baking, making it ideal for stress-free entertaining or weeknight dinners.
  • Family Pleaser: My family goes crazy for this one, especially when the cheese browns just right on top.
  • Vegetarian Option: Easy to adapt for meatless meals without losing any of the spice or comfort.

Ingredients You’ll Need

The ingredients here come together to create a harmonious balance of spice, creaminess, and earthiness. When shopping, look for quality pumpkin puree and a good basil pesto – they really elevate the whole dish.

  • Extra virgin olive oil: Adds a lovely richness and helps brown the sausage beautifully.
  • Ground spicy Italian chicken sausage: Brings a nice heat and savory flavor; you can swap with pork or keep vegetarian by skipping it.
  • Red bell pepper: Adds a subtle sweetness and a bit of crunch to the sauce.
  • Pumpkin puree: Gives the sauce its creamy texture and mild sweetness; canned works great here.
  • Vodka: A splash brightens the sauce and helps tie the flavors together – don’t skip it!
  • Whole milk: Keeps the sauce silky and smooth.
  • Dried oregano: Adds herbaceous depth that pairs well with the pumpkin and sausage.
  • Crushed red pepper flakes: The secret to that gentle spicy kick.
  • Kosher salt and pepper: Essential to enhance all the flavors.
  • Jumbo shells: The perfect vessel for holding all that cheesy, pumpkin-y goodness.
  • Whole milk ricotta cheese: Creamy base cheese that keeps the filling light yet luscious.
  • Shredded fontina cheese: Melts beautifully and adds a rich nuttiness.
  • Basil pesto: Infuses vibrant herbal flavor and a touch of garlic complexity.
  • Mozzarella: Torn on top to brown and give that irresistible gooey finish.
  • Fresh basil: For garnish, adding a pop of color and fresh aroma.
Note: You’ll find the complete list of ingredients, along with their exact measurements, in the printable recipe card at the bottom of this post.

Variations

I love that this Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe is pretty flexible, so feel free to make it your own. Adding or swapping ingredients keeps things fresh and even tailor it to your dietary needs.

  • Vegetarian Option: I sometimes skip the sausage and up the crushed red pepper to amp the heat, and the pumpkin shines even more.
  • Cheese Swap: Using goat cheese in place of ricotta gives a tangy twist that I found delicious and unexpected.
  • Herb Boost: Try adding fresh thyme or sage for an autumnal flair if you’re feeling fancy.
  • Spice Level: Adjust the crushed red pepper flakes to suit your heat tolerance—I’ve made it milder for the kids and spicy for guests.

How to Make Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

Step 1: Brown That Sausage and Build the Sauce

Start by heating the olive oil in a large pot over medium-high heat until it shimmers—this means it’s hot enough to create a nice sear. Add your spicy Italian chicken sausage and cook, stirring occasionally, until it’s golden brown all over, about 5 to 8 minutes. Watching the sausage brown properly is key for flavor, so don’t rush this step! Then, reduce the heat to low, and stir in the chopped red bell pepper, pumpkin puree, vodka, whole milk, oregano, crushed red pepper flakes, and a pinch of kosher salt and pepper. Let this simmer gently for around 15 minutes until the sauce thickens nicely—if it doesn’t look thickening, just simmer a bit longer and trust your instincts. Taste and adjust the seasoning; sometimes a little extra salt or pepper really brings it all together.

Step 2: Cook Your Pasta Shells ‘Al Dente’

While the sauce simmers, bring a large pot of salted water to a rolling boil. The salt seasons the pasta and makes a big difference in flavor, so don’t skip it! Boil the jumbo shells until they’re just al dente—meaning tender but still a little firm to the bite—usually according to the package instructions. I find a minute or two shy of fully tender is best since they’ll finish cooking in the oven. Once ready, drain them carefully to avoid tears since they’re delicate and set them aside to cool just enough to handle.

Step 3: Mix the Cheesy Filling

In a medium bowl, blend together the ricotta, fontina, and half of your basil pesto until smooth and creamy. This mixture is the star inside each shell, so I always taste a tiny spoonful before assembling to balance the flavors. The pesto adds a wonderful punch of green freshness that pairs amazingly with the pumpkin and sausage sauce.

Step 4: Assemble Your Stuffed Shells

Now for the fun part—stuffing those shells! Spread about three-quarters of the pumpkin sauce evenly across the bottom of your lightly greased 9×13-inch baking dish. Grab one shell at a time and spoon roughly a tablespoon of the cheesy filling inside, then nestle it gently into the sauce-lined dish. Repeat until all your shells are filled and snug in the pan. Spoon the remaining pumpkin sauce over the shells, then drizzle the rest of the pesto on top for that burst of herb flavor. Finally, scatter torn mozzarella pieces across the entire dish. This layering creates a melty, golden top that you’ll love.

Step 5: Bake to Perfection

Pop the baking dish into a preheated 350°F oven and bake for 20 to 25 minutes. You’ll know it’s ready when the cheese has melted and the top gets that lovely light brown crust. Let the shells cool for at least 5 minutes before serving—that rest helps everything set up so your stuffing doesn’t spill out when you cut in. Fresh basil on top just before serving adds a bright, fresh note that lifts all the rich, spicy flavors.

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Pro Tips for Making Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

  • Don’t Overcook Pasta: Cook shells just until al dente because they continue to soften in the oven, preventing mushy shells.
  • Season Gradually: I always season the sauce lightly at first and then adjust at the end after it reduces—you don’t want it too salty early on.
  • Use Quality Pesto: Fresh or good store-bought basil pesto makes a big flavor difference—I’ve learned this the hard way!
  • Let It Rest: Allowing the baked shells to cool before serving helps the filling set and avoids a runny mess on the plate.

How to Serve Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

The image shows a black cast iron pan filled with large yellow pasta shells stuffed with a creamy white cheese filling layered with green herbs. The shells rest on a thick layer of brown meat sauce with a reddish-orange tint and melted white cheese patches spread on top. There are small green herb leaves scattered over the pasta, adding a fresh look. The pan sits on a wooden surface, and a metal spoon is lifting one shell revealing the textured cheese inside. photo taken with an iphone --ar 4:5 --v 7

Garnishes

I always finish the dish with fresh, roughly torn basil leaves—they add a beautiful contrast in color and that peppery freshness that cuts through the richness. Sometimes, I sprinkle a little finely grated Parmesan for extra cheesy goodness. A drizzle of good olive oil right before serving is also a nice touch if you want to make it feel extra special.

Side Dishes

I like pairing these stuffed shells with something simple like a crisp green salad or roasted Brussels sprouts with balsamic glaze. Garlic bread or a warm baguette on the side is perfect for soaking up any leftover pumpkin sauce. For a heartier meal, a light soup with leafy greens works beautifully too.

Creative Ways to Present

For special occasions, I’ve spooned the sauce around individual shells plated neatly and garnished with microgreens or edible flowers—it always gets compliments! You could also prepare this in individual ramekins for a charming single-serving presentation that’s perfect for dinner parties. Layering extra mozzarella and even a sprinkle of toasted pine nuts adds a lovely crunch and takes things up a notch.

Make Ahead and Storage

Storing Leftovers

I always store leftovers in airtight containers and keep them in the fridge for up to 4 days. When reheating, I suggest covering the dish with foil to prevent the top from drying out—leftovers taste just as delicious the next day, sometimes even better as the flavors meld.

Freezing

This recipe freezes wonderfully! Just assemble everything up to baking, cover tightly, and freeze for up to 2 months. When ready, thaw overnight in the fridge and bake as usual, adding additional few minutes if needed. Freezing saves so much time and means you can enjoy this cozy meal anytime.

Reheating

I reheat leftovers covered with foil in a 350°F oven for about 15-20 minutes until warmed through. This helps keep the cheesy top nice and melty without drying out, unlike the microwave which can make it rubbery. For individual portions, a skillet with a lid also works well on low heat.

FAQs

  1. Can I use canned pumpkin for this recipe?

    Absolutely! Canned pure pumpkin puree is perfect for this Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe—just make sure it’s 100% pumpkin and not pumpkin pie filling to avoid added sugars and spices.

  2. What can I substitute if I don’t have basil pesto?

    If you don’t have basil pesto on hand, you can use sun-dried tomato pesto or even a simple mixture of fresh basil, garlic, olive oil, and Parmesan blended together. It won’t be exactly the same but will still give nice herbal flavor.

  3. Can this recipe be made gluten-free?

    Yes! Just swap the jumbo pasta shells for gluten-free pasta shells or even large stuffed pasta alternatives. Make sure to check all other ingredients, like sausage and pesto, for gluten content.

  4. How spicy is this dish?

    It has a moderate spice level thanks to the spicy Italian sausage and crushed red pepper flakes, but you can easily adjust it up or down by varying those ingredients. If you want milder, go easy on the pepper flakes; for extra heat, add more!

Final Thoughts

I absolutely adore this Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe because it’s cozy and comforting but with a vibrant, spicy twist that keeps things interesting. When I first tried it, I didn’t expect pumpkin to pair so well with sausage and pesto, but it totally blew me away. I really hope you’ll give it a try—it’s one of those dishes that feels special yet is straightforward enough for any home cook. So go ahead, make yourself a big batch, and enjoy that warm, cheesy, spicy goodness!

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Spicy Pumpkin and Pesto Cheese Stuffed Shells Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.8 from 83 reviews
  • Author: Alvarez
  • Prep Time: 20 minutes
  • Cook Time: 40 minutes
  • Total Time: 1 hour
  • Yield: 8 servings
  • Category: Main Course
  • Method: Baking
  • Cuisine: Italian-American

Description

Delight in a cozy blend of spicy Italian chicken sausage, creamy pumpkin sauce, and luscious pesto cheese stuffed jumbo shells, baked to perfection for a comforting and flavorful meal.


Ingredients

Sauce and Filling

  • 2 tablespoons extra virgin olive oil
  • 1/2 pound ground spicy Italian chicken sausage
  • 1 red bell pepper, chopped
  • 1 cup pumpkin puree
  • 1/2 cup vodka
  • 1 cup whole milk
  • 2 teaspoons dried oregano
  • 1 pinch crushed red pepper flakes
  • Kosher salt and pepper, to taste

Pasta and Cheese

  • 1 pound jumbo shells
  • 16 ounces (about 2 cups) whole milk ricotta cheese
  • 2 cups shredded fontina cheese
  • 3/4 cup basil pesto (homemade or store-bought)
  • 8 ounces mozzarella cheese, torn

For Serving

  • Fresh basil leaves


Instructions

  1. Preheat Oven: Preheat your oven to 350°F (175°C). Lightly grease a 9×13 inch baking dish or any dish of similar size to prepare it for baking.
  2. Prepare Sauce: Heat the olive oil in a large pot over high heat. Once the oil shimmers, add the ground spicy Italian chicken sausage and brown it evenly for about 5 to 8 minutes. Lower the heat to low, then add the chopped red bell pepper, pumpkin puree, vodka, whole milk, dried oregano, crushed red pepper flakes, and a pinch of kosher salt and pepper. Allow the mixture to simmer gently for 15 minutes or until the sauce thickens slightly. Taste and adjust seasoning as needed.
  3. Cook Pasta: While the sauce simmers, bring a large pot of salted water to a boil over high heat. Add the jumbo pasta shells and cook until al dente according to package instructions. Drain and set aside.
  4. Mix Cheese Filling: In a medium bowl, combine the whole milk ricotta cheese, shredded fontina cheese, and half of the basil pesto (1/2 cup). Mix thoroughly to create a creamy, herbaceous filling.
  5. Assemble: Spoon about three-fourths of the pumpkin sauce into the bottom of the prepared baking dish. Working with one cooked pasta shell at a time, spoon approximately 1 tablespoon of the cheese mixture into each shell. Place each filled shell into the baking dish on top of the sauce. Once all shells are filled and arranged, spoon the remaining pumpkin sauce evenly over the shells. Drizzle the remaining 1/4 cup basil pesto over everything, then scatter the torn mozzarella cheese on top.
  6. Bake: Transfer the baking dish to the preheated oven. Bake for 20 to 25 minutes, or until the cheeses have melted and the top is lightly browned. Remove from the oven and allow to cool for 5 minutes before serving.
  7. Serve: Garnish with fresh basil leaves and enjoy warm. This dish pairs well with a simple green salad or crusty bread.

Notes

  • To make this recipe vegetarian, simply omit the chicken sausage and increase the crushed red pepper flakes for desired heat.
  • You can prepare the pasta shells ahead of time by completing all steps up to baking, then cooling and storing the assembled dish in the refrigerator until ready to bake and serve.

Nutrition

  • Serving Size: 1 serving (about 1/8th of recipe)
  • Calories: 450 kcal
  • Sugar: 5 g
  • Sodium: 600 mg
  • Fat: 25 g
  • Saturated Fat: 10 g
  • Unsaturated Fat: 12 g
  • Trans Fat: 0 g
  • Carbohydrates: 35 g
  • Fiber: 3 g
  • Protein: 22 g
  • Cholesterol: 70 mg

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